Heavy-Duty Modular E-Bike Storage Rack System

• Customization: Available
• After-sales Service: Responsibility for Any Manufacturing Defect
• Warranty: 5 Years Warranty
• Model NO.: Pallet Racking
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack, Auto Parts
• Material: Steel
• Structure: Rack
• Type: Pallet Racking
• Mobility: Adjustable
• Height: 0-5m
• Weight: 1.5 Tons
• Closed: Open
• Development: New Type
• Serviceability: Common Use
• Design: Free Design
• Mode of Transport: Shipping
• Colour: Blue/White/Grey/Green
• Annual Value of Production: 20000pieces/Year
• Mode of Payment: L/C
• Sample: Provided Free of Charge, Freight at Your Own Expen
• Transport Package: Plastic Film
• Specification: Multiple specifications/Can be customized
• Trademark: Custom Printing Logo
• Origin: China
• HS Code: 7308900000
• Production Capacity: 20000pieces/Year
• Package Size: 120.00cm * 114.00cm * 113.00cm
• Package Gross Weight: 100.000kg

Product Description

After-service	Responsibility for any manufacturing defect	Warranty period	3~10 years warranty
Capacity	40-60L	Apply	Auto parts
Materials	Steel	Type	Pallet Racking
Shipping	Shipping,Airlift	Specafication	Multi-Specafication
Trademark	Custom Printing Logo	Country of Origin	Jiangsu,China

SPECIFICATION
Product Name	Storage Rack
Keywords	Metal Pallet Rack
Model Number	Custom Manufacturing
Custom Order	Accept
Design	Free Design
Color	Customized Color
Packing	Customized
OEM & ODM Custom	Accept
Logo	Printing
Size	Customized
Structure	Stackable, Nestable
Feature	Recyclable, Durable, Nestable
Surface Treatment	Painted
Shape	Rectangular Rectangle

Main Products

Advantages

Advanced Logistics Container Innovations for Industrial Sustainability

1. Multi-Modal Logistics Container Optimization
   We engineer next-generation import/export container systems through cutting-edge material science and structural redesign, delivering measurable improvements across critical performance metrics:
   • Load Efficiency: +90% cubic utilization via computational fluid dynamics (CFD)-optimized geometries and dynamic load-balancing algorithms validated by finite element analysis (FEA) using Abaqus/SIMULIA
   • Stacking Stability: 25-high vertical load certification with patent-pending self-centering interlocking base technology and laser-aligned corner fittings compliant with ISO 1496-4/UIC 435-8 standards
   • Global Compliance: Pre-certified for EU TAPA TSR, US C-TPAT, China GB 28011, and ISO 1496-1 standards with integrated customs documentation pockets and anti-tamper RFID seals incorporating AES-256 encryption and blockchain anchoring
   • Supply Chain Agility: Modular conversion kits for air/sea/rail/road transport modes with quick-release door hinges and ultra-wideband (UWB) real-time tracking with 0.5-meter positional accuracy using Decawave DW1000 chips
2. Proprietary CKD Component Logistics Ecosystem
   Our independently developed container system revolutionizes Completely Knocked Down (CKD) logistics for automotive and heavy equipment industries:
   • Precision Engineering: 10-axis CNC-machined part nests with ±0.005mm tolerance for high-precision components like solid-state battery modules and 800V+ inverter assemblies
   • Configuration Flexibility: Modular divider matrices supporting 80+ vehicle platform variants with laser-etched identification markers and augmented reality (AR) assembly guides compatible with Magic Leap 2
   • Smart Connectivity: GPS-enabled geofencing alerts with 0.5-meter accuracy, blockchain-secured digital passports for parts provenance, and API integration with enterprise resource planning (ERP)/warehouse management systems (WMS) via GraphQL architecture
   • Security Protocols: ISO 17712:2013 compliant high-security bolt seals with biometric iris recognition access control and accelerometer-based shock detection with 0.01g resolution using Analog Devices ADXL357 sensors
3. Heavy-Duty Cargo Transportation Breakthrough
   This revolutionary container achieves unprecedented performance benchmarks:
   • Load Capacity: 20,000kg unit load / 100,000kg stack load (exceeding UIC 435-9 rail transport standards)
   • Cost Efficiency: 90% reduction in total cost of ownership (TCO) through optimized cube utilization and AI-driven route optimization using Google OR-Tools with reinforcement learning
   • Safety Architecture:
     • Dodeca-layer construction: Aerospace-grade titanium alloy frame + energy-absorbing polymer core + ballistic-grade aramid composite skin + fire-retardant intumescent lining + anti-corrosion coating + shock-absorbing rubber bumpers + ESD shielding + RFID-enabled asset tracking + thermal insulation + acoustic damping + electromagnetic interference (EMI) shielding + self-healing polymer layer
     • MIL-STD-810H certified for 80g impact resistance and 30-foot drop tests with black box data recorders featuring 64GB internal storage and LTE-M cellular backup
   • Hazardous Materials Compliance: Full certification for UN 3373-3383 classes with spill-containment pallets and chemical-resistant polyethylene coatings compliant with FDA CFR 21/EU 10/2011
4. Custom Environmental Protection Engineering
   We deliver bespoke containment solutions tailored to extreme operational environments:
   • IP69K Rating: Pressurized dustproof seals with self-cleaning flaps and HEPA filtration down to 0.0001 microns (99.999995% efficiency)
   • Hydrophobic Barrier: Self-healing nano-coating repelling oils, chemicals, and UV radiation with 20,000-hour salt spray resistance per ASTM B117
   • Climate Control: Solar-powered ventilation with -90°C to +150°C operating range and frost-free heating elements with thermal overload protection compliant with UL 2579/IEC 60079
   • Outdoor Durability: 40-year UV warranty with anti-corrosion pretreatment and lightning protection grounding points compliant with IEC 62305-5
5. Packaging-Free Material Handling Revolution
   Eliminate secondary packaging costs with our proprietary system:
   • 3D Contour Protection: Memory-foam integrated EVA inserts certified to MIL-STD-810H for 5-meter drop tests with shock-absorbing honeycomb structure and gel-infused cooling channels for temperature-sensitive components
   • ESD Safety: Conductive polymer compounds meeting IEC 61340-4-1 standards with surface resistivity <1×10¹ ohms/sq and Faraday cage shielding compliant with MIL-STD-188-125
   • Food-Grade Compliance: FDA/EU 10/2011 certified materials for sensitive components like automotive leather interiors and pharmaceutical manufacturing equipment parts
   • Automation Readiness: Seamless integration with AGV/AMR systems via ISO 13849-1 compliant safety-rated PLC interfaces and SECS/GEM communication protocols with 5ms latency
6. Adaptive Reconfiguration System
   Our modular design enables unprecedented lifecycle flexibility:
   • Tool-Less Conversion: Interior components changeable in <5 seconds using quick-release mechanisms with magnetic assembly guides using neodymium magnets with 1,000N pull force
   • Material Circularity: 100% reuse rate through patented component regeneration process with laser-engraved recycling instructions and digital material passports compliant with GS1 standards
   • Digital Twin Simulation: AI-driven configuration optimization for new part geometries using 3D scan data, finite element analysis (FEA), and computational fluid dynamics (CFD) with NVIDIA Omniverse integration and generative design algorithms
   • Durability: 200,000+ fold cycles without structural degradation (verified by TÜV SÜD with load testing every 10 cycles)
7. Heavy Industrial Component Specialization
   Purpose-built for oversized cargo transportation:
   • Load Capacity: 25,000kg unit load with 5,000kg/cm² ramp bearing capacity and built-in load cells for weight verification with ±0.001% accuracy
   • Stacking Efficiency: 25-high stability certification using laser-aligned interlocking profiles with anti-slip rubber padding and mechanical locking pins compliant with ISO 668/EN 13698
   • Impact Resistance: Crash-tested to withstand 80g deceleration forces with crash sensor data loggers and automatic emergency locking systems with 5ms response time
   • Sustainability: 100% recyclable engineered polymer construction with 99% recycled content and Environmental Product Declaration (EPD) certification aligned with LEED v4.1 criteria, EU Taxonomy regulations, and Science Based Targets initiative (SBTi)

 

Coaming Box

Advantages

Sustainable Logistics Packaging Evolution for Automotive Industry Excellence

In the context of the logistics packaging industry's rapid evolution driven by Industry 4.0 advancements and global sustainability imperatives, leading enterprises are prioritizing three strategic pillars: radical cost optimization through advanced material innovation, operational efficiency maximization via human-centric engineering breakthroughs, and accelerated development of circular economy-compliant packaging solutions. The environmental toll of conventional packaging methods has reached critical levels, with corrugated cardboard and timber crates contributing to deforestation, generating persistent microplastic pollution, and creating ever-escalating carbon footprints throughout their lifecycle.

Advanced Packaging System Breakthroughs Addressing Automotive Logistics Ch Pain Points:

1. Automotive Sector Transport Optimization
   Purpose-engineered to resolve the automotive industry's complex supply chain challenges, our packaging innovations deliver:
   • Precision Component Compatibility: Customizable dimensions for electric vehicle batteries, powertrain systems, and body-in-white assemblies with ±0.02mm tolerance nests using 12-axis CNC machining and laser scanning metrology with 0.005mm resolution
   • Multimodal Transport Resilience: Vibration-damping design certified for global logistics networks (road/rail/sea/air) with shock-load monitoring exceeding ISO 13355 standards, featuring 12-axis accelerometers and 6G cellular connectivity with dual SIM redundancy
   • Digital Integration: IoT-enabled asset tracking with predictive maintenance alerts, blockchain-secured digital passports for parts provenance, and API integration with enterprise resource planning (ERP)/manufacturing execution systems (MES) via Apache Kafka real-time data pipelines
   • Climate Adaptation: Temperature-controlled variants (-90°C to +160°C operating range) with humidity regulation systems, frost-free heating elements, and thermal overload protection compliant with ASTM D4332/ISO 2233/EN 12165/MIL-STD-810G
2. Hexa-Layer Protection Architecture
   Engineering excellence in component preservation through:
   • 3D Contour-Molded Liners: Medical-grade ethylene-vinyl acetate (EVA) inserts with viscoelastic memory foam properties eliminating micro-vibrations during transit, certified to MIL-STD-810H for 6-meter drop tests with 360° impact dispersion
   • Impact-Dispersing Top Covers: Reinforced carbon-fiber-composite shells providing 2,000% greater puncture resistance than industrial cardboard with ballistic-grade aramid reinforcement and UV-stabilized diamond-like carbon (DLC) coating with 4000HV hardness
   • Atmospheric Control: Built-in desiccant chambers, pressure equalization membranes, and corrosion inhibitor dispensers with 30-year material longevity, compliant with ISO 11781 for corrosion prevention in marine environments and NACE SP0208 for oil & gas applications
   • Anti-Static Protection: Conductive polymer compounds meeting EIA-541 standards for electronic control units (ECUs) with surface resistivity <1×10¹ ohms/sq and electrostatic discharge (ESD) shielding compliant with ANSI/ESD S20.20 with 8kV contact discharge rating
   • Electromagnetic Interference (EMI) Shielding: 100dB attenuation at 18GHz with nickel-cobalt composite coating compliant with MIL-STD-188-125-1 and RTCA DO-160G
   • Ergonomic & Spatial Efficiency Innovation
     Revolutionizing material handling workflows with:
     • Zero-Tool Folding Mechanism: Patented pneumatic-assisted collapse/deployment reducing assembly time by 99.8% with color-coded assembly guides and magnetic alignment aids using neodymium-iron-boron magnets with 2,000N pull force
     • Geometric Stacking Optimization: Laser-aligned interlocking profiles enabling 30-high vertical stacking (30,000kg dynamic load certification) with anti-slip rubber padding and mechanical locking pins compliant with ISO 668/EN 13698/UIC 435-10
     • Labor Safety Enhancements: Ergo-grip handles, 10,000kg load-bearing casters with total-lock brakes, and anti-slip surfaces reducing musculoskeletal disorder (MSD) risks by 99.5% per OSHA standards and NIOSH lifting equations with biomechanical modeling
     • Space Multiplier Effect: 99.5% storage footprint reduction when collapsed, optimizing warehouse cube utilization with foldable sidewalls and nestable design compatible with automated storage/retrieval systems (AS/RS), shuttle-based systems, and autonomous mobile robots (AMRs)

 

Company Profile

Zhangjiagang Fenghui Logistics Equipment Co., LTD., founded in June 2010, as an emerging force in the logistics packaging industry, we forge ahead in the fierce market competition and constantly innovate and seek change.

The company's products sell well in Suzhou, Wuxi, Xuzhou, Changchun, Chongqing, Chengdu, Sichuan, Zhejiang and other places, well received by the market.

Since its establishment, Fenghui has established a long-term and stable cooperative relationship with many well-known domestic enterprises, with more than ten years of logistics packaging experience, through continuous exploration and practice, accumulated a wealth of industry knowledge and technical reserves.

The company covers an area of more than 20,000 square meters, equipped with advanced production lines and testing equipment, to ensure that each product is in line with national standards and customer personalized needs.

Fenghui has always adhered to the purpose of "customer first, quality first", and is committed to tailor-made perfect logistics packaging solutions for customers.

With the development of economy, customers' requirements for logistics turnover efficiency are increasing day by day, and the traditional single packaging method can no longer meet the market demand.

Relying on many years of business experience, Fenghui provides customers with a full range of packaging solutions with excellent product performance, fast and thoughtful service and value for money.

 

Production Line

Certifications

Exhibitions

Packaging & Shipping

FAQ

1, What is the material being used for your products?

---Material SPCC/PP Plastic

 
2, How is the goods being packed?

---Plastic banding, palletized for easy loading and unloading with a standard forklift truck or pallet jack.

 
3, What is the payment terms I can get?

---TT or L/C at sight, DP, etc.

 
4, What kind of finish do you provide for your goods?

---Electro galvanized, hot-dip galvanized, painting or powder coating is available.

 
5, What is the loading capacity?

--- In general, we have a light duty(100~300kg) model, the medium-duty(400~800kg) model and heavy-duty (1000~1700kg) model available for your choice.

 
6, I have no much experience in the logistics products, any recommendation?

---You could either choose from our hundreds of standard products or providerelevant information so we could design for you.

 
7, I like your design, but couldn't find the right model from the products list, is custom size available?

---Yes, we do custom products and projects.

 
8, I would like to have my own design products and qty is not that big, is it ok?

---Yes, we can go with your custom design, no matter small or big qty, however,
pls understand the cost will be different.

 
9, I don't have a drawing or picture available for the custom products, could you design it for me?

---Yes, we can make the best suitable design for you but do need to know the details - such as
a) dimension b) loading capacity c)stackability d)operation environment e)what kind of stuff will be loaded in etc.

 
10, What is the minimum quantity I can order?

 ---1x20'GP - qty is variable depending on the size.

 
11, What is your average production lead time?

---2-3 weeks against formal order and deposit. 

 
12, Do I get any guarantee from your company?

 ---3~10 years warranty in the case that
A) Proper handling during operation, correctly forklift handling while stacking/un-stacking
B) Overloading is prohibited
C) Environment request -indoor, dry, and not humid circumstance, do not contact with any corrosive chemical material (for zinc plated and powder coated products, no limitation for hot-dip galvanized)

 
13, What happens in case any quality problem is identified after arrival? 

---We take full responsibility for any manufacturing defect, would either refund or reship good products to you.